Galvanization or galvanizing refers to a manufacturing procedure where a zinc coating is applied to galvanized iron or galvanized steel to offer protection, thereby preventing rusting. There are numerous processes of galvanizing available but the most common and popular used method is known as hot-dip galvanizing.
Galvanised sheet metal or galvanized steel is among one of the most common Steel types due to its extended durability, the formability of Steel, and strength, apart from the corrosion protection factor of zinc-iron coating. It is the zinc that protects the base metal or the galvanized iron sheet by serving as a barrier to corrosive elements. This makes the product high quality and long-lasting.
The product is versatile and makes it applicable to a numerous variety of industries and projects including automotive, agriculture, solar, construction, and so on. In this article, we intend to provide a detailed description of how galvanized steel or galvanized sheet metal is processed, galvanization procedures, and their benefits.
The steps of galvanising procedure
- The galvanised steel is cleaned or washed within a degreasing solution
- After cleaning, the Steel is pickled by being lowered within a vat of diluted hot sulphuric acid.
- After that the Steel is fluxed within an aqueous solution. Zinc ammonium chloride is one of the most common solutions used.
- After the flux procedure, the galvanised metal or steel is galvanised through immersion within a vat of molten zinc.
- Later, the Steel will be inspected for complete coating and consistency.
Benefits of galvanised steel
Various Industries use galvanized steel because it comes with a wide array of advantages for industries to take benefit of, such as:
- Longer life: With galvanization, a piece of cast iron skillet or industrial steel is expected to last higher than 50 years in average environments. It can last over 20 years with water exposure as well. No maintenance is required. Due to the durability of the finished product of the Steel, the reliability of the product is also increased in the market.
- Low initial cost: Compared to other treated steels, galvanised steel is ready to use when delivered. It does not demand preparation of the surface, coatings, inspections, thereby sparing the companies more costs in the end.
- The sacrificial anode: This ensures that the damaged steel or cast iron remains protected by covering the zinc coating. Even if the section of the Steel is completely exposed, the zinc is going to corrode first. The zinc coating is going to corrode preferentially to the Steel. This creates a protection to the areas that happen to be damaged.
- Rust resistance: Galvanised steel is resistant from zinc coating. The elements of iron within the Steel are prone to rusting but with zinc as a protective cover between the steel and any oxygen or moisture, the entire thing becomes resistant to rusting. Galvanised steel can be considered as very protective because it includes sharp corners that could not be protected with additional coatings, thereby making it resistant to damages.
Methods of galvanising
As we have stated above, there are several processes for galvanizing Steel:
- Hot-dip galvanizing: One of the most popular methods for galvanization is hot-dip galvanizing. This procedure is pretty similar to what the name suggests itself. In this process, a cast-iron skillet or steel is dipped within a molten pool of zinc that maintains a temperature of around 860 degrees Fahrenheit. There is a molten bath that starts a metallurgical bond between the receiving metal and the zinc. After you pull out the metal from the bath, it reacts after being exposed to the atmosphere, and zinc mixes with oxygen to form zinc oxide. This is what makes the final protective cover on the material.
- Electro galvanising: One of the most unique methods, electric galvanising does not incorporate the paying the material within a molten vat of zinc. Rather, electric current is added to the electrolyte solution that is further applied to the Steel, thereby reducing the positively charged ions to zinc metal.
- Pre galvanising: It is much similar to the hot dip galvanising method but done at the first stage of production. It is a procedure that involves rolling the galvanised sheet metal through the cleaning agent to quickly prime the material for galvanising. It is then passed through a pool of molten liquid zinc and required immediately. One of the biggest benefits of this method is that the coils of galvanised steel sheet can be quickly galvanised on a large scale with unified coatings as compared to the conventional hot dip method.
If you want to know about more materials like cast iron pan, cast iron cookware, or cast iron pot, feel free to follow our website as we keep on sharing information every now and then that can help you.